HPGM SERIES HIGH PRESSURE GRINDING ROLL

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Working Principle

cake, in addition to a certain proportion of the qualified products, the internal structure of the particles of non- qualified products is filled with a large number of micro cracks due to high pressure extrusion, so that the material’s grind ability is greatly improved. For the materials after extrusion, after breaking up, classifying and screening, the fine materials of less than 0.8mm can reach about 30%, and the materials of less than 5 mm can reach more than 80%. Therefore, in the further grinding process, the grinding energy consumption can be reduced to a large extent, so that the production capacity of the grinding equipment can be fully exerted, generally the ball mill system capacity can be increased by 20%~50%, and the total energy consumption can be reduced by 30%~50% or more.

Application Fields

The HPGR has been widely used home and abroad in the grinding in the cement industry, granulation in the chemical industry, and  fine  grinding  of  pellet  to  increase  the  specific  surface  area.  It  is  used  for  the  crushing  of  metal  ore  to  achieve  dif- ferent purposes such as simplifying the crushing process, more crushing and less grinding, improving system productivity, improving grinding effect or separation indicators.

HPGM series high pressure grinding roll is a new type of ener- gy-saving grinding equipment designed by the principle of high-pressure material layer pulverization. It consists of two squeezing rolls that rotate synchronously at a low speed. One is a stationary roll and the other is a movable roll, which are both driven by a high-power motor. The materials are evenly fed from above the two rolls, and are continuous- ly carried into the roll gap by the squeezing roll. After being subjected to a high pressure of 50-300 MPa, the dense material cake is dis- charged from the machine. In the discharged material 

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Practical Application Scope

1.Medium, fine and ultrafine grinding of bulk materials.

2.In the mineral processing industry, can be placed before the ball mill, as a pre-grinding equipment, or make up a combined grinding system with a ball mill.

3.In the oxidized pellet industry, can replace the commonly used damp mill.

4.In building materials, refractory materials and other industries, have been successfully applied in cement clinker, limestone, bauxite and other grinding.

Product Advantages

1.Constant pressure design ensures smooth pressure between rolls and ensures crushing effect.

2.Automatic deviation correction, can quickly adjust the roll gap to ensure the smoothness of the equipment.

3.The edge separation system reduces the effect of edge effects on the crushing effect.

4.With cemented carbide studs, long service life, easy maintenance, and replaceable.

5.The valve bank adopts imported components, and the hydraulic system has reasonable design and good reliability.

The difference between HPGR and roller crusher

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Structure of HPGR

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Product Parameters

Model Roll diameter mm Roll width mm Throughput capacity   Machine weight t  
Feed size Installed power
HPGM0630 600 300 25-40 10月30日 6 74
HPGM0850 800 500 50-110 20-35 25 150-220
HPGM1050 1000 500 90-200 20-35 52 260-400
HPGM1250 1200 500 170-300 20-35 75 500-640
HPGM1260 1200 600 200-400 20-35 78 600-800
HPGM1450 1400 500 200-400 30-40 168 600-800
HPGM1480 1400 800 270-630 30-40 172 800-1260
HPGM16100 1600 1000 470-1000 30-50 220 1400-2000
HPGM16120 1600 1200 570-1120 30-50 230 1600-2240
HPGM16140 1600 1400 700-1250 30-50 240 2000-2500
HPGM18100 1800 1000 540-1120 30-60 225 1600-2240
HPGM18160 1800 1600 840-1600 30-60 320 2500-3200

Structural features of HPGR

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Project Cases of HPGR

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High Quality Wear-Resistant Roll Surface with Studs

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After the materials are extruded, a dense material layer is formed on the roll surface to protect the roll surface.

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Raw Material

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Material Cake

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Post time: Jul-02-2024