EPC Engineering

Beneficiation Plant Design

Beneficiation Plant Design

When clients require Engineering & Consulting services, our firm mobilizes experienced technicians to initially analyze the minerals. Subsequently, we offer a concise quotation for the concentrator's comprehensive construction and an economic benefit analysis tailored to the concentrator's size, integrating various specialties. Mine consulting can provide more detailed and precise information. The objective is to furnish customers with a comprehensive understanding of their ore processing plant, encompassing the mine's value, minerals' beneficial elements, available beneficiation processes, the extent of beneficiation, necessary equipment, and an estimated construction timeline.

Mineral Processing Test

Initially, clients are required to supply approximately 50kg of representative samples. Our company then assigns technicians to develop experimental procedures based on the program established through customer communications. These procedures guide the technicians in conducting exploratory testing and chemical analysis, drawing on their extensive experience to assess mineral composition, chemical properties, disaggregation granularity, and beneficiation indices, among other factors. Upon completion of all tests, the Mineral Dressing Lab compiles a comprehensive "Mineral Dressing Test Report," which serves as a crucial foundation for subsequent mine design and provides valuable guidance for practical production.

Mineral Processing Test

Procurement

Equipment Manufacture

Equipment Manufacture

Currently, our company's production center boasts a capacity of 8000 units annually, staffed by over 500 highly skilled and well-rounded employees. The facility is fully equipped with superior processing and manufacturing machinery. On the production line, core devices such as crushers, grinders, and magnetic separators are independently produced, while other auxiliary equipment is sourced from leading domestic manufacturers, ensuring high cost-efficiency.

Equipment procurement

Boasting a comprehensive and mature procurement and supplier management system, HUATE MAGNETIC has forged long-term cooperative relationships with influential and outstanding suppliers in the industry. The company is equipped to procure a wide range of equipment and materials necessary for constructing and operating a beneficiation plant. This includes, but is not limited to, excavators, loaders, bulldozers, dressing equipment, water pumps, fans, cranes, materials for plant construction, tools for installation and maintenance, laboratory equipment, spare parts, consumables for dressing plants, modular houses, and steel structure workshops.

Packing And Shipping

To ensure that equipment arrives at the dressing plant in good condition, HUATE MAGNETIC employs seven packaging methods: Nude Packing, Rope Bundle Packing, Wooden Packaging, Snakeskin Bag, Airform Winding Packing, Waterproof Winding Packing, and Wood Pallet Packing. These methods are designed to prevent potential transportation damage, including collisions, abrasion, and corrosion.

Reflecting the demands of international long-distance maritime and post-shore transportation, the chosen packing types include wooden cases, cartons, bags, naked, bundled, and container packing.

To expedite the identification of goods during the installation process and to minimize the workload of on-site lifting and handling, all cargo containers and large unpacked goods are numbered. The mine site is instructed to unload these at specific locations to facilitate handling, lifting, and locating.

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Construction

Installation And Commissioning

The installation and commissioning of equipment are meticulous and rigorous tasks with strong practical implications, directly impacting whether a plant can meet production standards. The proper installation of standard equipment directly affects its performance, while the installation and fabrication of non-standard equipment directly influence the stability of the entire system.

Installation And Commissioning
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Training

The simultaneous training of workers and the installation and commissioning can reduce the construction period costs for customers. Worker training serves two purposes:
1. To enable our customers' beneficiation plants to commence production as soon as possible, thereby achieving benefits.
2. To train the customers' technician teams, ensuring the smooth operation of the beneficiation plant.

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Operation

EPC services encompass reaching the production capacity designed for the customer's beneficiation plant, achieving the expected product granularity, ensuring product quality meets the requirements, meeting the design index of recovery rate, fulfilling all consumption indexes, controlling production costs effectively, and maintaining stable operation of process equipment.